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Spirit Airlines #647 Reports Engine fire after take off from KIAG

Spirit 647 diverts to Buffalo after reporting an engine fire shortly after takeoff from Niagara Falls.

2016-09-26 Niagara Falls International Airport (KIAG) and Buffalo Niagara International Airport (KBUF)

Summary

Spirit Airlines Flight 647 experienced an engine malfunction and reported a fire on the right side shortly after departing Niagara Falls International Airport. The crew declared an emergency and diverted to Buffalo Niagara International Airport for a single-engine landing. The pilots successfully landed the Airbus A320 with 145 people on board while emergency crews waited on the runway.

Analysis

This recording captures a textbook example of an emergency diversion following a "land as soon as possible" scenario. Shortly after departure from Niagara Falls (KIAG), the crew of Spirit 647 reported an issue with their number two (right-side) engine. The situation escalated when the pilot urgently requested a heading for Buffalo, stating they had a "fire on the right side." This shift in tone highlights the transition from a mechanical malfunction to a time-critical emergency.

The interaction between the Buffalo Approach controller and the Spirit crew is a model of professional efficiency. The controller immediately offers "any runway you'd like" and provides essential navigation data (ILS frequencies and headings) to reduce the pilots' workload. The pilots, while clearly busy managing the failed engine and performing checklists, remain calm and provide necessary information such as "souls on board" (145) and fuel state (4 hours).

In aviation terms, an engine fire or severe damage requires the crew to shut down the affected engine and discharge fire suppression bottles. During the final stages of the approach, the pilot clarifies that the fire report originated from the cabin and that they followed shutdown procedures. This distinction is common in bird strike incidents, where flames may be visible to passengers and crew due to engine surges, even if the fire is contained or extinguished by the shutdown.

The aircraft landed safely on Runway 5 at Buffalo. Post-incident reports confirmed that the engine failure was caused by a bird strike during the initial climb. This recording is significant for demonstrating how pilots and controllers prioritize tasks (aviate, navigate, communicate) during the critical minutes following a major mechanical failure at low altitude.

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Original ATC Communication

Plain English Translation

PILOT
Buffalo Approach, Spirit 647.
PILOT
Buffalo air traffic control, this is Spirit flight 647.
ATC
Spirit 647, Buffalo Departure. Keep your turn going left to 180.
ATC
Spirit 647, this is Buffalo departure control. Continue your left turn until you are facing due south.
PILOT
Our number one engine—our number two engine.
PILOT
We've got a problem with engine number one—no, wait, it’s our number two engine.
ATC
Okay, Spirit 647. What would you like to do? Would you like to circle back and land at Niagara?
ATC
Okay, Spirit 647. What would you like to do? Do you want to circle back and land at the Niagara Falls airport?
PILOT
We’re probably going to go into Buffalo tonight.
PILOT
We’re probably going to head into Buffalo tonight instead.
ATC
Okay, Spirit 647. Can you climb and maintain 2,700?
ATC
Understood, Spirit 647. Are you able to climb up and stay at 2,700 feet?
PILOT
Yeah, we're working on it.
PILOT
Yeah, we’re working on getting there now.
ATC
All right, Spirit 647. When able, you can proceed direct Buffalo. Wind is 140 at 11. You can have any runway you'd like here at Buffalo.
ATC
All right, Spirit 647. When you're able, fly straight to Buffalo. The wind is coming from the southeast at 11 knots, and you can have any runway you want there.
PILOT
All right, we'll let you know. Thanks for climbing to 2,700.
PILOT
Okay, we’ll let you know. Thanks, we're climbing to 2,700 feet now.
ATC
Spirit 647, when able, if you can give me the amount of fuel on board, persons on board, and what your intentions are after landing at Buffalo?
ATC
Spirit 647, when you have a moment, please tell me how much fuel you have, how many people are on board, and what your plans are once you've landed?
PILOT
Give us a heading for Buffalo real quick. We have a fire on the right side.
PILOT
Give us a direction for Buffalo right now! We have a fire on the right side!
ATC
Spirit 647, fly heading 140.
ATC
Spirit 647, turn to heading 140, facing southeast.
PILOT
Heading 140, Spirit 647. And give us the runway.
PILOT
Turning to 140, Spirit 647. And tell us which runway to use.
ATC
Spirit 647, any runway you'd like. Runway 14 is available—approximately 7,100 feet landing distance.
ATC
Spirit 647, you can use any runway you want. Runway 14 is available—it gives you about 7,100 feet of distance to land.
PILOT
Roger. We're going straight in for 14 as of right now.
PILOT
Understood. We’re heading straight in for Runway 14 as of right now.
ATC
Spirit 647, just advise when you have the airport in sight. It's at your 11 o'clock, about 11 miles.
ATC
Spirit 647, just let me know when you have the airport in sight. It’s slightly to your left, about 11 miles out.
PILOT
Roger.
PILOT
Understood.
ATC
Spirit 647, when able, if you can give me fuel on board and persons on board?
ATC
Spirit 647, when you have a chance, can you give me your fuel status and the total number of people on board?
PILOT
All right, we have about four hours of fuel on board and we have 145 people.
PILOT
All right, we have about four hours of fuel remaining and 145 people on the plane.
ATC
Thanks, sir.
ATC
Thank you, sir.
PILOT
And Spirit 647, can you give us the ILS at Buffalo?
PILOT
And for Spirit 647, can you set us up for the precision instrument landing system into Buffalo?
ATC
Spirit 647, fly heading 180.
ATC
Spirit 647, fly a heading of 180 degrees, straight south.
PILOT
Heading 180, Spirit 647.
PILOT
Heading 180, Spirit 647.
ATC
Spirit 647, we’ll get you the ILS to runway 5.
ATC
Spirit 647, we’ll get you set up for the instrument landing system to guide you onto runway 5.
PILOT
Roger.
PILOT
Got it.
ATC
Spirit 647, turn right heading 200.
ATC
Spirit 647, turn right to a heading of 200 degrees.
PILOT
What was the heading?
PILOT
I missed that, what was the heading?
ATC
Spirit 647, right heading 200, descend and maintain 2,300.
ATC
Spirit 647, turn right to 200 degrees, then go down and stay at 2,300 feet.
PILOT
Heading 200, 2,300, Spirit 647.
PILOT
Heading 200, down to 2,300 feet, Spirit 647.
ATC
F10, Buffalo Tower. F10 plus four, cross runway 5 at Mike. The aircraft is probably about 10 flying miles out.
ATC
Fire unit 10, this is Buffalo Tower. You and your four other vehicles, cross runway 5 at taxiway Mike. That plane is about 10 miles away from landing.
GROUND
F10, affirmative. Cross runway 5, please.
GROUND
F10, that’s correct. Go ahead and cross runway 5, please.
ATC
Spirit 647, you're two miles from PLAZZ. Turn left heading 080, maintain 2,300 until established on the localizer. Cleared ILS runway 5 approach.
ATC
Spirit 647, you’re two miles from the PLAZZ navigation point. Turn left to a compass heading of 080, stay at 2,300 feet until you’ve locked onto the runway's guidance beam. You are cleared for the instrument landing on runway 5.
PILOT
080, 2,300 until established, cleared ILS runway 5 into Buffalo, Spirit 647.
PILOT
Heading 080, stay at 2,300 until we're lined up, cleared for the instrument landing on runway 5 into Buffalo, Spirit 647.
ATC
Spirit 647, you can turn left 20 degrees to rejoin. Spirit 647, cleared visual approach runway 5.
ATC
Spirit 647, you can turn left 20 degrees to get back on the flight path. Spirit 647, you are cleared to land using visual contact with runway 5.
PILOT
All right, cleared visual 5, Spirit 647.
PILOT
All right, cleared to land visually on runway 5, Spirit 647.
ATC
Spirit 647, the assistance vehicles are on the ground. They’d like to know if you've done any extinguishing procedures?
ATC
Spirit 647, the emergency fire trucks are ready on the ground. They want to know if you’ve triggered any of your fire extinguishing systems?
PILOT
We had it from the cabin—we had an engine failure. It said to shut down the engine, so they said there was a fire, but I think it was... I'll let you know on the ground if they could just check.
PILOT
We heard from the cabin crew—we had an engine fail. The cockpit alerts said to shut the engine down because of a fire, but I think it might have been... I’ll let you know once we’re on the ground, if the crews could just check it for us.
ATC
Spirit 647, Roger. F10, the pilot here said that indications were that there was a fire, but he doesn't believe so. They shut down the number one engine. Spirit 647, runway 5, cleared to land.
ATC
Spirit 647, understood. F10, the pilot says the sensors indicated a fire, but he doesn't think there is one. They’ve shut down their left engine. Spirit 647, you are cleared to land on runway 5.
PILOT
Runway 5, cleared to land, Spirit 647.
PILOT
Runway 5, cleared to land, Spirit 647.

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